MATERIALS

 

Various materials, metals, alloys, oxides, carbides, polymers and composites can  be thermal sprayed processed under the form of coatings on almost all kind of substrate (metal, ceramic, polymer, plastic, wood)

 

These material are under the form of powders or wires. The chart below displays a non exhaustive list of the various coatings thermal sprayed processed by TCPP and the targeted applications

 

Al

-90+45 µm.......

Al 99%

M-250.71 - Metco 54NS......

Corrosion resistant in coastal and industrial atmospheric conditions Good for repair of aluminum and magnesium parts Good electrical and thermal conductivity Non-magnetic, can be used for electromagnetic shielding

Al Wire

1.6mm (1/16") 3.2mm (1/8")..........

Al 99%.............

W-200.1 W-200.3...............

Coatings are resistant to atmospheric, chemical and heat corrosion Electrical and heat conductive

Mo

-53+10 µm -90+45 µm............

Mo 99% Sintered...............

M-800.31 M-800.71 Air Plasma...............

Tough coatings with fair hardness and excellent sliding properties Fret resistant Bonds well to steel Used for pump parts, piston rings, synchronizing rings, press fits, valves, gears and other similar

Mo Wire

3.2mm (1/8")............

Mo 99,9%............

W-400.3 - SPRABOND.........

Galling and Scuffing resistance Typical applications include synchron rings, shifter forks and piston rings

Ni

-53+20 µm -75+45 µm.............

Ni 99,5% Gas Atomized...............

M-300B.33- Metco 56, 1166F M-300B.54 Air Plasma, HVOF...............

Can be used for salvage and buildup of Nickel based alloys that have been damaged or mis-machined Easily machined Coatings are dense and moderate hard

Zn Wire

1.6mm (1/16") 3.2mm (1/8")..................

Zn 99,9%

W-100.1 W-100.3.............

Steel protection against corrosion both in atmospheric and immersed in either fresh or salt water EMI/RFI Shielding Electrical conductivity

Cu Wire

1.6mm (1/16")...............

Cu 99,8%

W-700.1 - 05T.................

Used for electrical conductivity applications, copper reclamation and decorative coatings

CuNiIn

-75+45 µm ...........

Ni 36% In 5% Cu Bal Gas Atomized..............

M-958.54 - Metco 58NS Air Plasma............

Dense coating with good resistance against galling and fretting

CuAl Wire

1.6mm (1/16") 3.2mm (1/8")..................

Al 8% Cu Bal................

W-710.1 - 10T W-710.3...............

Produces dense, wear resistant coatings which are very good machinable

Babbitt Wire

2.0mm 3.2mm (1/8")..........

Sb 7.5% Cu 3.5% Sn Bal.............

W-970.2 - 04T W-970.3............

Produces dense coatings which are suitable for high speed and heavy duty bearings

Cu-Ni

-53+20 µm..................

Cu 62% Ni 38% Gas Atomized......................

M-931.33 - Metco 57NS HVOF, Air Plasma........

Protect against galling and fretting Dense coatings

Al-Bronze

-75+45 µm.............

Al 9.5% Fe 1% Cu Bal Gas Atomized.......

M-952.33 - Metco 51F-NS HVOF, Air Plasma................

Good bearing material Resistant to fretting and galling at low temperatures Easily machined coating

316 Stainless

-53+20 µm............

Cr 17% Ni 12% Mo 2,5% Si 1% C 0,1% Fe Bal. Atomized............

M-684.33- 1236F ................

Good corrosion properties Smooth and easy to machine coatings Good against fretting, cavitation and erosion Good for dimensional restoration and build-up

Stainless Steel 316L Wire

1.6mm (1/16") 3.2mm (1/8")...........

Cr 18% Ni 12% Mo 2.5% Mn 2% C 0.015% Fe Bal...................

W-510.1 - 85T, Metcoloy 4 W-510.3.............

Good corrosion resistance Dimensional restoration

431 Stainless

-125+45 µm.............

Cr 16% Ni 2% C 0,2% Fe Bal Atomized..........

M-687.93 - 42C............

Corrosion resistant coating used mostly for repair and wearapplications, requiring a hard ground finish The coating may contain martensitic phases

Stainless Steel 307 Wire

1.6mm (1/16") 3.2mm (1/8")............

Cr 19%Ni 9% Mn 7% C 0.07% Fe Bal.....

W-515.1 - Metcoloy 5 W-515.3............

Type 307 Austenitic StainlessSteel Good corrosion resistance Dimensional restoration

Stainless Steel 420 Wire

1.6mm (1/16") 3.2mm (1/8")............

13% Cr-Steel.............

W-504.1 - 60T, Metcoloy 2 W-504.3..............

The best all purpose material for general engineering applications Excellent wear properties and fair corrosion resistance Typically used for reclamation Low shrinkage, allows for thick build-up

0.8%C-Steel Wire

1.6mm (1/16") 3.2mm (1/8")................

Mn 0.6% Si 0.2% C 0.8% Fe Bal................

W-550.1- Spraysteel 80 W-550.3............

Can be used wherever hard, low shrink steel is required Poor corrosion resistance Dimensional restoration

FeCrB

1.6mm (1/16")............

Cr 29% Si 1.5% Mn 1% B 3.5% Fe Bal........

W-662.1 - 95MXC.............

Produces a wear and corrosion resistant coating Typical applications include: Boiler walls, ID fans

Triballoy 800

-53+20 µm ...........

Mo 28% Cr 17% Si 3% Co Bal Gas Atomized............

M-498.33 - Metco 68F-NS HVOF, Plasma.............

Excellent wear properties from room temperature up to 810°C Good hot hardness, oxidation and corrosion properties Low coefficient of friction

Triballoy 400

-53+20 µm ...............

Mo 28% Cr 8,5% Si 2.5% Co Bal Gas Atomized........

M-494.33 - Metco 66F-NS HVOF, Plasma............

Excellent wear properties from room temperature up to 810 °C Good hot hardness, oxidation and corrosion properties Low coefficient of friction

Alloy 6

-53+20 µm .....

Cr 28% W 5% C 1.2% Si 1% Co Bal Gas Atomized....

M-484A.33 - 1256F HVOF, Air Plasma.................

Excellent wear Properties Produces hard, dense coatings High temperature wear and corrosion properties

CoCrNiWC

-45+5 µm -90+45 µm..................

Cr 25.5% Ni 10.5% W 7.5%C 0,5% Co Bal Gas Atomized

M-453.21 - Metco 45VF/C M-453.71 Metco 45 NS....

Resist wear by abrasive grains, hardsurfaces, fretting and particle erosion in high temperature environments between 540 and 810 ° C

CoNiCrAlY

-45+5 µm- 45+20 µm -90+45 µm -150+63 µm...........

Ni 32% Cr 21% Al 8% Y 0.5% Co Bal.............

M-426.21 - AMDRY 995C, 9951/9954, CO-127, CO-210 M-426.24 M-426.71 M-426.97 Plasma, HVOF...

Excellent corrosion and oxidationproperties up to 1040 °C Heat treatment is recommended for optimum performance Typically used for either a TBC bondcoat or protection coating in high temperature corrosive or oxidizing environments

NiAl 95/5

-53+20 µm.............

Al 5% Ni 95% Gas Atomized...............

M-358A.33 - Diamalloy 4008 HVOF Air Plasma........

Self bonding to most metallic surfaces Good oxidation and abrasion resistance Recommended for use as oxidation resistant bond coats which can beused up to 800 °C Good for general repair and build-up Thick coatings are possible

NiAl 95/5

-90+45 µm..............

Al 5% Ni 95% Composite................

M-359A.71 - 450NS Air Plasma.............

Self bonding to most metallic surfaces Good oxidation and abrasion resistance Recommended for use as oxidation resistant bond coats which can be used up to 800 °C Good for general repair and build-up Thick coatings are possible

NiAl 95/5 Wire

1.6mm (1/16")..............

Al 5% Ni 95%..............

W-375.1 - 75B.............

Excellent Bonding Oxidation and abrasion resistant at elevated temperatures Self bonding material Suitable for dimensional restoration

NiAl 80/20 Wire

3.2mm (1/8")..........

Al 20% Ni 80%...........

W-379.3 - Metco 405.........

Self bonding material Coatings are dense, resistant to oxidation and high temperature and temperatures changes

NiCr 80/20

-53+20 µm -106+45 µm............

Cr 20% Ni Bal. Atomized...........

M-301A.33 - 43F/C-NS M-301A.91 HVOF, Plasma

Good to resist oxidation and corrosion gases up to 980 °C Good for general repair and build-up Suitable as ceramic bondcoat Good bonding

NiCr 80/20 Wire

1.6mm (1/16")..........

Ni 80% Cr 20%............

W-385.1 - 06C.............

Produces coatings which resist corrosive gasses and oxidation temperatures up to 980 °C Used as bond coat for ceramic materials Coatings are machinable

NiAlMo

90+45 µm...............

Al 5.5% Mo 5% Ni Bal. Composite................

M-373.71 - Metco 447NS Air Plasma...................

Coatings are self bonding and very tough and capable of exhibiting good erosion and impact resistance General purpose material for producing medium hard coatings for hard bearing and wear resistance applications

NiCrAl

-125+45 µm..........

Cr 18% Al 6% Ni Bal Composite...........

M-307.93 - 443NS Air Plasma...............

Self bonding to most metallic surfaces Good oxidation and corrosion properties Good for general repair and build-up Thick coatings are possible

NiCrAlY

-45+10 µm -75+45 µm -106+53 µm................

Cr 22% Al 10% Y 1% Ni Bal

M-324.22 AMDRY 962/9625 NI-164/211 M-324.54 M-324.911 Plasma................

Good diffusional stability and oxidation properties up to 980 ° C Typically used as a TBC bondcoat

NiCrSiB

-53+20 µm................

Cr 17% Fe 4% Si 4% B 3,5% C 1% Bi Bal. Gas Atomized.....

M-771.33 - 1275H Diamalloy 2001 HVOF................

Self Fluxing type alloy Good corrosion and wear resistance Serviceable up to 820 ° C Coatings are dense and essentially oxide free

Inconel 625

-53+20 µm...............

Cr 21,5% Mo 9,0% Nb 3,6% Ti <0,4% Al <0,4% Fe <0,5% Ni Bal.............

M-326A.33 - Diamalloy 1005 1265F HVOF, plasma..

Excellent high temperature oxidation and corrosion properties Good for repair and build-up of similar chemistry super alloy components Useful up to 980 ° C

Inconel 625 Wire

1.6mm (1/16").................

NiCrMo............

W-365.1 - 71T.................

Excellent high temperature oxidation and corrosion properties Good for repair and build-up of similar chemistry super alloy components Useful up to 980 ° C

Inconel 718

-53+20 µm...............

Cr 18,5% Fe 19,0% Mo 3,0% Nb 5,0% Ti 1,0% Al 0,6% Ni Bal..............

M-328B.33 - 1278F Diamalloy 1006 HVOF, plasma...

Excellent high temperature oxidation and corrosion properties Good for repair and build-up of similar chemistry super alloy components Useful up to: 980 °C

Alloy C-276

-53+20 µm.................

Cr 15,5% Mo 15,5% W 3,5% Fe 5,5% Ni Bal.............

M-342.33 - 1269F HVOF, Air plasma.............

Excellent high temperature oxidation and corrosion properties Good for repair and build-up of similar chemistry super alloy components

Alloy C-276

1.6mm (1/16")...............

NiCrMoFeW............

W-322.1 - 77T..............

Excellent high temperatureoxidation and corrosion properties Good for repair and build-up of similar chemistry super alloy components

Mo-25NiS/F

-90+15 µm............

Mo 75% NiCrSiB 25% Blended................

M-855.691 Air Plasma..............

Useful up to 350 ° C Low coefficient of friction Wear resistant coating with excellent sliding properties Bonds well to steel Used for pump parts, piston rings, synchronizing rings, press fits, valves

AlSi-Polyester

-125+15 µm ...........

Si 12% Polyester 40% Al Bal.............

M-111A.92 - Metco 601 Air Plasma.............

High quality abradable coating for use in the compressor section of jet engines Used in turbo charges and land based turbines Useful up to 325 ° C

Nickel-Graphite

-90+45 µm ........

C 25% Ni Bal..............

M-391.71 - Metco 307NS Flame................

High quality abradable coating Useful up to 480 ° C Self lubricating

Nickel-Graphite

-90+45 µm ......

C 15% Ni Bal....

M-392.71 - Metco 308NS Flame.........

High quality abradable coating Useful up to 480 ° C Self lubricating

Ni14Cr5Al4Bent

-125+45 µm........

Cr 14% Al 5% Bentonite 4%.........

M-113.93 - Metco 301NS Flame

High quality Abradable coatings used in jet engines Useful up to 480 ° C Self lubricating, can be used for friction reduced bearings

Al2O3

-45+15 µm .......

Al2O3 99,5% Fused

C-505.23 - Metco 105NS......

Good for abrasion, erosion and sliding wear applications Good in alkali and acid environments Excellent dielectric properties Useful up to 1600 ° C

Al2O3 -TiO2 97/3

-45+15 µm ......

Al2O3 97% TiO2 3% Fused......

C-328.23 - Metco 101......

Good for abrasion, erosion and sliding wear applications Good in alkali and acid environments Useful up to 540 ° C

Al2O3 -TiO2 87/13

-45+15 µm ......

Al2O3 87% TiO2 13% Fused......

C-338.23 - Metco 130 ..........

Good for abrasion, erosion and sliding wear applications Good in alkali and acid environments Useful up to 540 ° C Similar to Al2 O3 -TiO2 ,97/3, butsofter and less resistant to chemicals

Al2O3 -TiO2 60/40

-45+15 µm ............

Al2O3 60% TiO2 40%Fused............

C-342.23 - Metco 131

Good for abrasion, erosionapplications Lower wear resistance; better grindability than coatings containing less titania Polished coatings are used in chemical industry because of their low degree of wettability for dilute solutions of common acids Useful up to 540 ° C Similar to Al2O3-TiO2 87/13, but softer and less resistant to chemicals

TiO2

-45+15 µm ...............

TiO 2 99% Fused.................

C-408.23 - Metco 102.............

Moderate abrasive wear resistance Lower hardness than Al2 O3 -TiO2 coatings Decorative "black" coatings Slightly conductive; Static electricity does not build-up on coating surface Soluble in alkalis and sulfuric acid

ZrO2 -Y2 O3

-45+10 µm -90+15 µm...............

ZrO2 Bal Y2O3 8% Agglomerated & Sintered..............

C-293.22 C-293.691..................

Excellent thermal barrier properties Stabilizes during spray process Useful up to 1300 ° C Very good thermal shock resistance

ZrO2 -22MgO

-75+10 µm ..........

ZrO2 Bal MgO 22% Fused.............

C-234.51

Good thermal barrier properties Resistant to molten metals Good particle erosion resistance Useful up to 930 ° C

Cr2 O3

-25+5 µm -30+10 µm -45+22 µm...........

Cr2O3 99,5% Fused...............

C-604.01   - Amdry 6420 C-604.151 C-606.25 Air Plasma.................

Hard, dense wear resistant coating Insoluble in acids, alkalis and

alcohol Useful up to 540 ° C Excellent engraving properties Used for anilox rolls, pump seal areas, wear rings etc.

Cr2 O3

-45+10 µm..........

Cr2O3 99,5% Chemically Reacted..........

C-605.22 - Amdry 6420 Air Plasma............

Hard, dense wear resistant coating Insoluble in acids, alkalis and alcohol Useful up to 540 ° C Excellent engraving properties Used for anilox rolls, pump seal areas, wear rings etc. No free Chrome

Cr2 O3 /SiO2 /TiO2

-53+15 µm ..............

Cr2O3 Bal. SiO2 5% TiO2 3% Blend............

C-650.32 - Metco 136

Similar to C-604 Better impact resistance than C-604

CrC-NiCr     75/25

-45+15 µm .......

C 10% Ni 20% Cr Bal. Agglomerated & Sintered   ........

K-851.23 HVOF

Useful up to 870 ° C Good corrosion, abrasion, particle erosion, fretting and cavitations resistance Good hot gas corrosion resistance Excellent for high temperature wear applications

CrC-NiCr 75/25

-45+5 µm...........

C 10% Ni 20% Cr Bal. Blended...............

K-858.21 Air Plasma.................

Useful up to 870 ° C Good corrosion, abrasion, particle erosion, fretting and cavitationsresistance Good hot gas corrosion resistance· Excellent for high temperature wear

CrC-NiCr 75/25

-53+20 µm ..................

C 10% Ni 20% Cr Bal.Blended.................

K-852.33 HVOF...............

Best quality CrC, Excellent flow, high deposit efficiency Useful up to 870 ° C Good corrosion, abrasion, particle erosion, fretting and cavitations resistance Good hot gas corrosion resistance Excellent for high temperature wear

NiS/F + WCCo

-106+38 µm............

WC-12Co 35% Cr 11% Fe 2.5% Si 2.5% B 2.5% C 0.5% Ni Bal............

M-723.901 - 31C-NS.............

Post fuse coatings are erosion, abrasion and fretting resistant Applications include: knives and cutting edges for agricultural equipment

WC-Co 88/12

-25+5 µm -45+15 µm -53+20 µm............

Co 12% C 5.1% W Bal. Agglomerated & Sintered.............

K-624.01 - SM5812, 1342VM AMPERIT 518 K-624.23 K-624.33 Air Plasma, HVOF...........

Hard, dense coatings with good abrasion, erosion and sliding wear resistance Low oxidation and corrosion resistance Useful up to 480 ° C Excellent low temperature wear properties

WC-Co   88/17

-30+5 µm -45+15 µm -53+20 µm...............

Co 17% C 5.1% W Bal. Agglomerated & Sintered...............

K-674.15 K-674.23 K-674.33 HVOF....................

Higher Co level then K-624 results is improved toughness, impact strength and ductility Useful up to 480 0 C (900 0 F) Low oxidation and corrosion resistance

WC-NiMoCrFeCo   85/15

-45+15 µm...............

C 5.5% Ni 10% Mo 2.75% Cr 2.75% Fe 1.1% Co 0.45% W Bal. Agglomerated & Sintered...............

K-661.23 HVOF.................

Hard, dense and wear resistant coatings with excellent corrosion protection. Good cavitations protection Application can be found in off-shore, petrochemical industries, etc.

WC-Co-Cr    86/10/4

-30+5 µm -45+15 µm -53+20 µm ................

C 5.5% Co 10% Cr 4% W Bal. Agglomerated & Sintered.................

K-647.15 1350VM, SM5847 AMPERIT 558 K-647.23 K-647.3 HVOF....

The CoCr matrix shows higher corrosion and abrasion resistance that the Co matrix materials Usable in wet corrosive environments Dense, smooth coatings with fine microstructure and high bond strengths Used for Hard Chrome Replacement

WC-Co-Cr    86/6/8

-45+15 µm............

C 5.5% Co 6% Cr 8% W bal. Agglomerated & Sintered...........

K-651.23 HVOF...............

The 6/8 CoCr matrix shows higher corrosion resistance than the CoCr10/4 matrix materials Usable in wet corrosive environments Dense, smooth coatings with fine microstructure and high bond strengths Used for Hard Chrome Replacement

WC-Ni   88/12

-45+15 µm..............

C 5.4% Ni 12% W Bal. Agglomerated & Sintered..............

K-611.23 HVOF..............

Useful up to 480 ° C Higher corrosion resistance that WC-Co coatings

WC-CrC-Ni    73/20/7

-45+15 µm -53+20 µm ..........

C 5.5% Ni 7,25% Cr 19% W Bal. Agglomerated & Sintered..............

K-607.23 - 1356VM K-607.33 HVOF................

Useful up to 760 ° C Higher corrosion, oxidation and chemical resistance than other WC based coatings Smooth coating with fine microstructure

Aluminum - Al2O3 Wire

3.2mm (1/8")............

Cored wire

W-209.3.............

Coatings are corrosion resistant and create a anti ship surface due to imbedded Al2O3 particles Typical applications include:walkways

 

 


Materials exist under the form of powders or wires